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Kohler 7000 Series KT725
General Technical Data
Kohler KT725 Engine Specifications
Engine Model ..................... Kohler 7000 Series KT725
Engine Type ..................... Gasoline, 4-cycle, twin-cylinder,
air-cooled, vertical shaft
Number of Cylinders ..................... 2
Displacement, cc (cu.in) ..................... 725 (44.2)
Engine Bore, mm (in) ..................... 83.0 (3.27)
Engine Stroke, mm (in) ..................... 67.0 (2.64)
Rated Engine Power, hp (kW) ..................... 22.0 (16.4)
Rated Engine Speed, rpm ..................... 3600
Maximum Torque, Nm (ft-lbs) ..................... 54.8 (40.4)
Torque Speed, rpm ..................... 2600
Compression ..................... 9.1:1
Lubrication ..................... Full pressure
Oil filter ..................... Full-flow type
Air Cleaner ..................... Replaceable, paper element
Oil Capacity, L (qts) ..................... 1.9 (2.0)
Electrical System Rating, Volts ..................... 12
Fuel System
Fuel System Type ..................... Carburetor
Carburetor Model ..................... Keihin or Walbro
Carburetor Type ..................... Fixed main jet
Fuel Pump ..................... Pulse type
Fuel Filter ..................... In-line
Governor ..................... Mechanical
Dimensions
Length, mm (in) ..................... 471 (18.6)
Width, mm (in) ..................... 443 (17.5)
Height, mm (in) ..................... 352 (13.9)
Net weight, kg (lbs) ..................... 38.5 (85)
Kohler KT725 Maintenance Data
Cylinder Block and Valves
Cylinder Bore Inside Diameter (Maximum), mm (in) .....................
83.069 (3.2704)
Cylinder Head (Max. Out of Flatness), mm (in) .....................
0.076 (0.003)
Intake Valve Clearance (Cold), mm (in) ..................... 0.10-0.15
(0.004-0.006)
Exhaust Valve Clearance (Cold), mm (in) ..................... 0.10-0.15
(0.004-0.006)
Engine Oil
Engine Oil Type (Summer) ..................... SAE 10W-30
Engine Oil Type (Winter) ..................... SAE 5W-30
Oil Classification ..................... SJ or higher
Oil Capacity (with Filter), L (qts) ..................... 1.5 (1.6)
Carburetor Adjustment
Main Fuel ..................... Not adjustable (Factory setting)
Idle Fuel ..................... Not adjustable (Factory setting)
Low Idle Speed, rpm ..................... 1750±75
High Idle Speed, rpm ..................... 3600±50
Ignition System
Spark Plug Type ..................... Champion RC12YC or NGK CS6
Spark Plug Gap, mm (in) ..................... 0.76 (0.030)
Module Air Gap, mm (in) ..................... 0.203-0.305 (0.008-0.012)
Thread Size, mm (in) ..................... 14 (0.55)
Reach, mm (in) ..................... 19.1 (0.75)
Spark Plug Torque, Nm (ft-lbs) ..................... 24-30 (18-22)
Service Intervals
Service Precleaner Element ..................... Every 25 hours
Replace Air Cleaner Element ..................... Every 100 hours
Change Engine Oil ..................... Every 100 hours
Change Oil Filter ..................... Every 100 hours
Clean Cooling Areas ..................... Every 100 hours
Replace Fuel Filter ..................... Every 100 hours
Check Carburetor Adjustment ..................... Every 100 hours
Check Spark Plug Gap ..................... Every 200 hours
Replace Spark Plug ..................... Every 500 hours
Check and Adjust Valve Clearance ..................... Every 500 hours
Kohler KT725 Service Specifications
Cylinder Block
Cylinder Bore Inside Diameter (Std) ..................... 83.006-83.031
mm (3.2679-3.2689 in)
Cylinder Bore Inside Diameter (Wear Limit) ..................... 83.069
mm (3.2704 in)
Cylinder Bore (Max. Taper) ..................... 0.05 mm (0.002 in)
Cylinder Bore (Max. Out of Round) ..................... 0.12 mm (0.0047
in)
Cylinder Head (Max. Out of Flatness) ..................... 0.076 mm
(0.003 in)
Camshaft End Play ..................... 0.06-0.40 mm (0.0024-0.0157 in)
Camshaft Clearance 0.040-0.077 mm (0.0016-0.0030 in)
Camshaft Bore Inside Diameter 20.000-20.025 mm (0.7874-0.7884 in)
Camshaft Bearing Surface Inside Diameter .....................
19.948-19.960 mm (0.7854-0.7858 in)
Connecting Rod to Crankpin Clearance ..................... 0.037-0.083
mm (0.0015-0.0033 in)
Connecting Rod to Crankpin Side Clearance .....................
0.261-0.67 mm (0.0102-0.0264 in)
Connecting Rod to Piston Pin Clearance ..................... 0.013-0.032
mm (0.0005-0.0013 in)
Valves and Valve Lifters
Valve Lash ..................... 0.076 mm (0.003 in)
Intake Valve Minimum Lift ..................... 8.9 mm (0.350 in)
Exhaust Valve Minimum Lift ..................... 8.9 mm (0.350 in)
Valve Face Angle (Intake/Exhaust) ..................... 45 degrees
Valve Seat Angle (Intake/Exhaust) ..................... 89 degrees
Intake Valve Stem to Valve Guide Clearance .....................
0.038-0.076 mm (0.0015-0.003 in)
Exhaust Valve Stem to Valve Guide Clearance .....................
0.050-0.88 mm (0.0020-0.0035 in)
Intake Valve Guide Inside Diameter ..................... 6.038-6.058 mm
(0.2377-0.2385 in)
Intake Valve Stem Diameter ..................... 5.982-6.0 mm
(0.2355-0.2362 in)
Exhaust Valve Guide Inside Diameter ..................... 6.038-6.058 mm
(0.2377-0.2385 in)
Exhaust Valve Stem Diameter ..................... 5.970-5.988 mm
(0.235-0.2357 in)
Intake Valve Insert Outside Diameter ..................... 36.987-37.013
mm (1.4562-1.4572 in)
Exhaust Valve Insert Outside Diameter .....................
32.987-33.013 mm (1.2987-1.2997 in)
Intake Valve Guide Depth ..................... 4.00 mm (0.1575 in)
Exhaust Valve Guide Depth ..................... 6.50 mm (0.2559 in)
Intake Valve Head Diameter ..................... 33.37-33.63 mm
(1.3138-1.3240 in)
Exhaust Valve Head Diameter ..................... 29.37-29.63 mm
(1.1563-1.1665 in)
Intake Valve Stem Diameter ..................... 6.982-7.000 mm
(0.2749-0.2756 in)
Exhaust Valve Stem Diameter ..................... 6.970-6.988 mm
(0.2744-0.2751 in)
Crankshaft
Crankshaft End Play (Free) ..................... 0.075-0.595 mm
(0.0030-0.0023 in)
Crankshaft Bore in Crankcase Inside Diameter .....................
40.974-40.987 mm (1.6131-1.6137 in)
Crankshaft Bore in Oil Pan Inside Diameter .....................
40.974-40.987 mm (1.6131-1.6137 in)
Flywheel End Main Bearing Journal Outside Diameter .....................
40.913-40.935 mm (1.6107-1.6116 in)
Flywheel End Main Bearing Journal (Max. Taper) .....................
0.0220 mm (0.0009 in)
Flywheel End Main Bearing Journal (Max. Out of Round)
..................... 0.025 mm (0.001 in)
Oil Pan End Main Bearing Journal Outside Diameter .....................
40.913-40.935 mm (1.6107-1.6116 in)
Oil Pan End Main Bearing Journal (Max. Taper) .....................
0.020 mm (0.0008 in)
Oil Pan End Main Bearing Journal (Max. Out of Round)
..................... 0.025 mm (0.001 in)
Crankshaft Bore in Oil Pan Clearance ..................... 0.039-0.087
mm (0.0015-0.0034 in)
Crankshaft Bore in Crankcase Clearance ..................... 0.039-0.087
mm (0.0015-0.0034 in)
Connecting Rod Journal Outside Diameter .....................
35.950-35.974 mm (1.4154-1.4163 in)
Connecting Rod Journal (Max. Taper) ..................... 0.018 mm
(0.0007 in)
Connecting Rod Journal (Max. Out of Round) ..................... 0.025
mm (0.001 in)
Crankshaft T.I.R (PTO End, Crankshaft in Engine) .....................
0.279 mm (0.0110 in)
Crankshaft T.I.R (Entire Crankshaft, in V-Blocks) .....................
0.200 mm (0.0079 in)
Piston and Piston Rings
Piston Pin Bore Inside Diameter ..................... 17.006-17.012 mm
(0.6695-0.6698 in)
Piston Pin Outside Diameter ..................... 16.995-17.000 mm
(0.6691-0.6693 in)
Piston Pin End Inside Diameter ..................... 17.013-17.027 mm
(0.6698-0.6704 in)
Top Compression Ring to Groove Side Clearance .....................
0.030-0.070 mm (0.001-0.0026 in)
Middle Compression Ring to Groove Side Clearance .....................
0.030-0.070 mm (0.001-0.0026 in)
Oil Control Ring to Groove Side Clearance .....................
0.060-0.190 mm (0.0022-0.0073 in)
Top Compression Ring End Gap ..................... 0.189-0.277 mm
(0.0074-0.0109 in)
Middle Compression Ring End Gap ..................... 1.519-1.797 mm
(0.0598-0.0708 in)
Piston Thrust Face Outside Diameter ..................... 82.978 mm
(3.2668 in)
Piston Thrust Face to Cylinder Bore Clearance .....................
0.019-0.062 mm (0.0007-0.0024 in)
Kohler KT725 Tightening Torque Specs
Cylinder Head ..................... 22.6-41.0 Nm (16.7-30 ft-lb)
Rocker Arm Pivot Stud ..................... 11.3 Nm (8.4 ft-lb)
Flywheel Retaining Screw ..................... 74.5 Nm (55 ft-lb)
Connecting Rod Cap ..................... 11.5 Nm (8.5 ft-lb)
Oil Drain Plug ..................... 13.6 Nm (10 ft-lb)
Fuel Pump ..................... 2.8 Nm (2.1 ft-lb)
Electric Starter Mounting Nut ..................... 5.2 Nm (3.9 ft-lb)
Ignition Module ..................... 6.0 Nm (4.5 ft-lb)
Muffler Retaining Nuts ..................... 24.4 Nm (18 ft-lb)
Oil Pan ..................... 24.4 Nm (18 ft-lb)
Oil Pump Mounting Screw ..................... 9.9 Nm (7.3 ft-lb)
Carburetor Mounting Nut ..................... 6.2-7.3 Nm (4.6-5.4 ft-lb)
Governor Control Lever ..................... 7.0-8.5 Nm (5.2-6.3 ft-lb)
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