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Kohler Courage SV725S
General Technical Data
Kohler SV725S Engine Specifications
Engine Model .................. Kohler Courage SV725S
Engine Type .................. Gasoline, 4-cycle 2-cylinder, OHV,
air-cooled
Number of Cylinders .................. V-Twin
Displacement, cc (cu.in) .................. 725 (44.0)
Engine Bore, mm (in) .................. 83.0 (3.27)
Engine Stroke, mm (in) .................. 67.0 (2.64)
Rated Engine Power, hp (kW) .................. 24.0 (17.9)
Rated Engine Speed, rpm .................. 3600
Maximum Torque, Nm (ft-lbs) .................. 56.2 (41.5)
Torque Speed, rpm .................. 2800
Compression .................. 9.0:1
Lubrication .................. Full pressure
Oil filter .................. Full-flow type
Air Cleaner .................. Replaceable, paper element
Oil Capacity, L (qts) .................. 1.9 (2.0)
Electrical System Rating, Volts .................. 12
Starter Type .................. Electric
Battery Rating .................. 12V, 400 CCA
Fuel System
Fuel System Type .................. Carburetor
Carburetor Model .................. Nikki or Keihin
Carburetor Type .................. One-Barrel, fixed main jet
Fuel Pump .................. Pulse type
Fuel Filter .................. In-line
Governor .................. Mechanical
Dimensions
Length, mm (in) .................. 468 (18.5)
Width, mm (in) .................. 450 (17.8)
Height, mm (in) .................. 339 (13.4)
Net weight, kg (lbs) .................. 41.3 (91)
Kohler SV725S Maintenance Data
Cylinder Block and Valves
Cylinder Bore I.D. (Maximum), mm (in) .................. 83.069 (3.2704)
Cylinder Head (Max. Out-of-Flatness), mm (in) .................. 0.076
(0.003)
Intake Valve Clearance (Cold), mm (in) .................. 0.038-0.076
(0.0015-0.0030)
Exhaust Valve Clearance (Cold), mm (in) .................. 0.050-0.088
(0.0020-0.0035)
Engine Oil
Engine Oil Type (Summer) .................. SAE 10W-30
Engine Oil Type (Winter) .................. SAE 5W-30
Oil Classification .................. API SJ or higher
Oil Capacity (w/o Filter), L (qts) .................. 1.6 (1.7)
Oil Capacity (with New Filter), L (qts) .................. 1.8 (1.9)
Carburetor Adjustment
Main Fuel .................. 2-1/2 turns
Idle Fuel .................. 3/4 to 1 full turn
Low Idle Speed, rpm .................. 1200±75
High Idle Speed, rpm .................. 3600±50
Ignition System
Spark Plug Type .................. Champion RC12YC
Spark Plug Gap, mm (in) .................. 0.76 (0.030)
Module Air Gap, mm (in) .................. 0.28-0.33 (0.011-0.013)
Thread Size, mm (in) .................. 14 (0.55)
Reach, mm (in) .................. 19.1 (0.75)
Spark Plug Torque, Nm (ft-lbs) .................. 24.4-29.8 (18-22)
Service Intervals
Service Precleaner Element .................. Every 25 hours
Replace Air Cleaner Element .................. Every 100 hours
Change Engine Oil .................. Every 100 hours
Change Oil Filter .................. Every 100 hours
Replace Fuel Filter .................. Every 100 hours
Clean Oil Cooler Fins .................. Every 100 hours
Check Carburetor Adjustment .................. Every 100 hours
Check and Adjust Valve Clearance .................. Every 200 hours
Check Spark Plug Condition and Gap .................. Every 200 hours
Replace Spark Plug .................. Every 500 hours
Kohler SV725S Service Specifications
Cylinder Block
Cylinder Bore Inside Diameter (Standard), mm (in) ..................
83.031-83.006 (3.2689-3.2679)
Cylinder Bore Inside Diameter (Max. Wear Limit), mm (in)
.................. 83.069 (3.2704)
Cylinder Bore (Max. Out of Round), mm (in) .................. 0.12
(0.0047)
Cylinder Bore Max. Taper, mm (in) .................. 0.05 (0.0020)
Cylinder Head Max. Out-of-Flatness, mm (in) .................. 0.076
(0.003)
Camshaft End Play (With Shim), mm (in) .................. 0.076-0.127
(0.0030-0.0050)
Camshaft Clearance, mm (in) .................. 0.025-0.063
(0.0010-0.0025)
Camshaft Bore Inside Diameter, mm (in) .................. 20.000-20.025
(0.7874-0.7884)
Camshaft Bearing Surface Outside Diameter, mm (in) ..................
19.962-19.975 (0.7859-0.7864)
Connecting Rod to Crankpin Clearance, mm (in) ..................
0.030-0.055 (0.0012-0.0022)
Connecting Rod to Crankpin Side Clearance, mm (in) ..................
0.26-0.63 (0.0102-0.0248)
Connecting Rod to Piston Pin Clearance, mm (in) ..................
0.015-0.028 (0.0006-0.0011)
Valves
Valve Tappet to Crankcase Clearance, mm (in) ..................
0.013-0.073 (0.0005-0.0029)
Intake Valve Stem to Valve Guide Clearance, mm (in) ..................
0.038-0.076 (0.0015-0.0030)
Exhaust Valve Stem to Valve Guide Clearance, mm (in) ..................
0.050-0.088 (0.0020-0.0035)
Intake Valve Guide Inside Diameter, mm (in) ..................
7.038-7.058 (0.2771-0.2779)
Exhaust Valve Guide Inside Diameter, mm (in) ..................
7.038-7.058 (0.2771-0.2779)
Valve Guide Reamer Size (Standard), mm (in) .................. 7.048
(0.2775)
Valve Guide Reamer Size (0.25 Oversize), mm (in) ..................
7.298 (0.2873)
Intake Valve Minimum Lift, mm (in) .................. 8.07 (0.3177)
Exhaust Valve Minimum Lift, mm (in) .................. 8.07 (0.3177)
Nominal Valve Face Angle, degrees .................. 45
Valve Seat Angle (Intake/Exhaust), degrees .................. 89
Intake Valve Insert Outside Diameter, mm (in) ..................
36.987-37.013 (1.4562-1.4572)
Exhaust Valve Insert Outside Diameter, mm (in) ..................
32.987-33.013 (1.2987-1.2997)
Intake Valve Guide Depth, mm (in) .................. 4.00 (0.1575)
Exhaust Valve Guide Depth, mm (in) .................. 6.50 (0.2559)
Intake Valve Head Diameter, mm (in) .................. 33.37-33.63
(1.3138-1.3240)
Exhaust Valve Head Diameter, mm (in) .................. 29.37-29.63
(1.1563-1.1665)
Intake Valve Stem Diameter, mm (in) .................. 6.982-7.000
(0.2749-0.2756)
Exhaust Valve Stem Diameter, mm (in) .................. 6.970-6.988
(0.2744-0.2751)
Crankshaft
Crankshaft End Play (Free), mm (in) .................. 0.070-0.590
(0.0028-0.0230)
Crankshaft Bore (In Crankcase), mm (in) .................. 40.965-41.003
(1.6128-1.6143)
Crankshaft Bore (In Oil Pan), mm (in) .................. 40.974-40.987
(1.6131-1.6136)
Crankshaft Bore to Crankshaft Clearance, mm (in) ..................
0.039-0.074 (0.0015-0.0029)
Flywheel End Main Bearing Journal Outside Diameter, mm (in)
.................. 40.913-40.935 (1.6107-1.6116)
Flywheel End Main Bearing Journal Max. Taper, mm (in) ..................
0.022 (0.0009)
Oil Pan End Main Bearing Journal Outside Diameter, mm (in)
.................. 40.913-40.935 (1.6107-1.6116)
Oil Pan End Main Bearing Journal Max. Taper, mm (in) ..................
0.022 (0.0009)
Connecting Rod Journal Outside Diameter, mm (in) ..................
35.955-35.973 (1.4156-1.4163)
Connecting Rod Journal Max. Taper, mm (in) .................. 0.018
(0.0007)
Crankshaft T.I.R (PTO End, Crank in Engine), mm (in) ..................
0.279 (0.0110)
Crankshaft T.I.R (Entire Crank, in V-Blocks), mm (in) ..................
0.20 (0.0079)
Piston and Piston Rings
Piston-to-Piston Pin Clearance, mm (in) .................. 0.006-0.017
(0.0002-0.0007)
Piston Pin End Inside Diameter, mm (in) .................. 17.015-17.023
(0.6699-0.6702)
Piston Pin Bore Inside Diameter, mm (in) ..................
17.006-17.012 (0.6695-0.6698)
Piston Pin Outside Diameter, mm (in) .................. 16.995-17.000
(0.6691-0.6693)
Top Compression Ring Groove Clearance (Piston A), mm (in)
.................. 0.025-0.048 (0.0010-0.0019)
Top Compression Ring Groove Clearance (Piston B), mm (in)
.................. 0.030-0.070 (0.001-0.0026)
Middle Compression Ring Groove Clearance (Piston A), mm (in)
............... 0.015-0.037 (0.0006-0.0015)
Top Compression Ring Groove Clearance (Piston B), mm (in)
.................. 0.030-0.070 (0.001-0.0026)
Oil Control Ring Groove Clearance (Piston A), mm (in) ..................
0.026-0.176 (0.0010-0.0070)
Oil Control Ring Groove Clearance (Piston B), mm (in) ..................
0.060-0.190 (0.0022-0.0073)
Top and Middle Compression Ring End Gap (Piston A), mm (in)
.................. 0.25-0.56 (0.0100-0.0224)
Top Compression Ring End Gap (Piston B), mm (in) ..................
0.189-0.277 (0.0074-0.0109)
Middle Compression Ring End Gap (Piston B), mm (in) ..................
1.519-1.797 (0.0598-0.0708)
Piston Thrust Face Outside Diameter (Piston A), mm (in)
.................. 82.947 (3.2656)
Piston Thrust Face Outside Diameter (Piston B), mm (in)
.................. 82.978 (3.2668)
Piston Thrust Face to Cylinder Bore Clearance (Piston A), mm (in)
.............. 0.06-0.100 (0.0023-0.0039)
Piston Thrust Face to Cylinder Bore Clearance (Piston B), mm (in)
............. 0.019-0.062 (0.0007-0.0024)
Kohler SV725S Tightening Torque Specs
Cylinder Head Bolt, Nm (ft-lb) .................. 22.6-41.8 (16.7-30.8)
Rocker Arm Screw, Nm (ft-lb) .................. 11.3 (8.3)
Connecting Rod Cap, Nm (ft-lb) .................. 11.3 (8.3)
Flywheel Retaining Screw, Nm (ft-lb) .................. 74.5 (55.1)
Intake Manifold Mounting, Nm (ft-lb) .................. 7.4 (5.5)
Carburetor Mounting Nut, Nm (ft-lb) .................. 6.2-7.3 (4.6-5.4)
Oil Drain Plug, Nm (ft-lb) .................. 13.6 (10.1)
Oil Pan, Nm (ft-lb) .................. 24.4 (18.1)
Governor Lever Nut, Nm (ft-lb) .................. 6.8 (5.1)
Ignition Module, Nm (ft-lb) .................. 4.0-6.2 (2.9-4.6)
Oil Filter, Nm (ft-lb) .................. 24.4 (18.1)
Fuel Pump Screw, Nm (ft-lb) .................. 2.3 (1.7)
Spark Plug, Nm (ft-lb) .................. 27 (20.1)
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