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Kawasaki FH430V Engine

General Technical Data
Kawasaki FH430V Engine Specifications
Engine Model ............... Kawasaki FH430V
Engine Type ............... Forced air cooled 4-stroke, vertical shaft,
OHV gasoline
Number of Cylinders ............... 2
Cylinder Layout ............... 90 deg, V-Twin
Displacement, L (cu in) ............... 0.431 (26.3)
Engine Bore, mm (in) ............... 65.0 (2.56)
Engine Stroke, mm (in) ............... 65.0 (2.56)
Maximum Horse Power, hp (kW) ............... 15.0 (11.2)
Rated Engine Speed, rpm ............... 3600
Maximum Torque, Nm (ft-lbs) ............... 32 (23.6)
Torque Speed, rpm ............... 2400
Fast Idle Speed, rpm ............... 3550
Slow Idle Speed, rpm ............... 1550
Compression Ratio ............... 8.5:1
Direction of Rotation ............... Counter-clockwise facing the PTO
shaft
Lubrication System ............... Full pressure
Oil Filter ............... Spin-on type
Muffler ............... Low tone type
Ignition ............... Flywheel magneto transistor type
Spark Plug ............... Champion RCJ8Y
Starter ............... Electric, bendix type
Charging Coil ............... 12V-13A with Regulator
Fuel System
Fuel System ............... Carburetor
Fuel ............... Unleaded gasoline
Carburetor ............... Float type with fixed main jet
Fuel Pump ............... Pulse type
Governor ............... Mechanical type
Air Cleaner ............... Dual element
Kawasaki FH430V Carburetor Specifications
Carburetor Model ............... Walbro LMF-1
Throttle Bore Diameter, mm (in) ............... 24.0 (0.95)
Venturi Diameter, mm (in) ............... 16.0 (0.63)
Main Jet ............... #88
Pilot Jet ............... #40
Float level ............... Float parallel to carburetor body
Pilot Air Screw Turns Out ............... 1-5/8
Low Idle Speed, rpm ............... 1550
High Idle Speed, rpm ............... 3600
Dimensions
Length, mm (in) ............... 420 (16.5)
Width, mm (in) ............... 355 (14.0)
Height, mm (in) ............... 435 (17.1)
Net weight, kg (lbs) ............... 29.8 (65.7)
Kawasaki FH430V Maintenance Data
Cylinder Block and Valves
Cylinder Bore (Maximum), mm (in) ............... 65.1 (2.5731)
Cylinder Compression (Minimum), kPa ............... 390
Intake Valve Clearance (Cold), mm (in) ............... 0.10-0.15
(0.0040-0.0059)
Exhaust Valve Clearance (Cold), mm (in) ............... 0.10-0.15
(0.0040-0.0059)
Engine Oil and Filter
Engine Oil Type ............... SAE 10W-30/10W-40, or 5W-20
Oil Classification ............... SF, SG, SH, or SJ
Oil Capacity, L (qts) ............... 1.5-1.7 (1.6-1.8)
Oil Filter Part Number ............... 49065-7010
Air Filter Part Number ............... 11013-7017
Ignition System
Plug Type ............... NGK BPMR6A / Champion RCJ8Y
Plug Gap, mm (in) ............... 0.75 (0.0296)
Ignition Coil Air Gap, mm (in) ............... 0.20-0.40 (0.0079-0.0158)
Ring End Gap (Maximum), mm (in) ............... 0.75 (0.0296)
Service Intervals
Change Engine Oil ............... Every 100 Hours
Change Oil Filter ............... Every 200 Hours
Clean and Re-Gap Spark Plug ............... Every 100 Hours
Clean Air Cleaner Paper Element ............... Every 50 Hours
Replace Air Cleaner Paper Element ............... Every 200 Hours
Check and Adjust Valve Clearance ............... Every 300 Hours
Kawasaki FH430V Service Specifications
Cylinder Block
Cylinder head warp, mm (in) ............... 0.03 (0.001)
Cylinder inside diameter, mm (in) ............... 65.10 (2.563)
Cylinder bore out round, mm (in) ............... 0.056 (0.0022)
Cylinder bore diameter (Standard cylinder), mm (in) ...............
65.00-64.98 (2.559-2.558)
Rocker arm push rod runout (Inlet, Exhaust), mm (in) ............... 0.5
(0.02)
Rocker arm collar outside diameter (Inlet, Exhaust), mm (in)
............... 10.914 (0.4297)
Rocker arm bearing inside diameter (Inlet, Exhaust), mm (in)
............... 11.132 (0.4382)
Cam Lobe Height (Intake, Exhaust), mm (in) ............... 29.131
(1.1469)
Camshaft Journal Diameter, mm (in) ............... 15.985 (0.6293)
Camshaft Bearing Inside Diameter, mm (in) ............... 16.136
(0.6352)
Piston and Piston Rings
Piston diameter, mm (in) ............... 64.79 (2.551)
Top ring groove clearance, mm (in) ............... 0.18 (0.007)
Second ring groove clearance, mm (in) ............... 0.18 (0.007)
Top ring thickness, mm (in) ............... 1.40 (0.055)
Second ring thickness, mm (in) ............... 1.40 (0.055)
Piston ring end gap (Top and second ring), mm (in) ............... 0.75
(0.029)
Piston ring end gap (Oil ring), mm (in) ............... 1.05 (0.041)
Piston pin outside diameter, mm (in) ............... 15.96 (0.628)
Piston pin hole inside diameter, mm (in) ............... 16.08 (0.633)
Connecting rod small end inside diameter, mm (in) ............... 16.06
(0.632)
Valves
Valve head thickness (Intake, Exhaust), mm (in) ............... 0.35
(0.014)
Valve stem bend (Intake, Exhaust), mm (in) ............... 0.05 (0.002)
Valve stem diameter (Intake), mm (in) ............... 5.95 (0.0234)
Valve stem diameter (Exhaust), mm (in) ............... 5.93 (0.0233)
Valve guide inside diameter (Intake, Exhaust), mm (in) ...............
6.08 (0.239)
Valve spring free length (Intake, Exhaust), mm (in) ............... 31.5
(1.24)
Valve clearance (Intake, Exhaust), mm (in) ............... 0.10-0.15
(0.004-0.006)
Valve seating surface angle (Intake, Exhaust), degrees ...............
45
Valve seating surface width (Intake, Exhaust), mm (in) ...............
0.6-0.9 (0.024-0.035)
Valves guide inside diameter (Intake, Exhaust), mm (in) ...............
6.00-6.012 (0.2362-0.2367)
Rocker arm push rod rounout (Intake, Exhaust) ............... 0.5 (0.02)
Crankshaft and Connecting Rod
Connecting Rod Bend, mm (in) ............... 0.15/100 (0.006/3.94)
Connecting Rod Twist, mm (in) ............... 0.15/100 (0.006/3.94)
Connecting Rod Big End Width, mm (in) ............... 18.80 (0.74)
Crankpin Width, mm (in) ............... 39.50 (1.56)
Connecting Rod Big End Inside Diameter, mm (in) ............... 33.055
(1.301)
Crankpin Outside Diameter, mm (in) ............... 32.94 (1.297)
Crankshaft Journal Diameter (PTO Side), mm (in) ............... 34.90
(1.374)
Crankshaft Journal Diameter (Flywheel Side), mm (in) ...............
34.94 (1.376)
Crankshaft Journal Bearing Inside Diameter, mm (in) ...............
35.15 (1.384)
Kawasaki FH430V Tightening Torque Specs
Cylinder Head, Nm (ft-lbs) ............... 25 (18.5)
Connecting Rod, Nm (ft-lbs) ............... 6 (4.5)
Flywheel, Nm (ft-lbs) ............... 56 (41.3)
Crankcase Cover, Nm (ft-lbs) ............... 25 (18.5)
Intake Manifold, Nm (ft-lbs) ............... 7 (5.2)
Valve Clearance Lock Nut, Nm (ft-lbs) ............... 7 (5.2)
Carburetor Float Chamber Mounting Bolt, Nm (ft-lbs) ............... 4.5
(3.3)
Governor Arm Clamp Nut, Nm (ft-lbs) ............... 7.8 (5.8)
Spark Plug, Nm (ft-lbs) ............... 22 (16.3)
Rocker Arm Bolts, Nm (ft-lbs) ............... 28 (20.8)
Rocker Cover Mounting Bolts, Nm (ft-lbs) ............... 5.9 (4.4)
Exhaust Pipe Flange Nuts, Nm (ft-lbs) ............... 15 (11.1)
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FH500V
FH531V
FH580V
FH601V
FH680V
CH12.5
CH14S
CH15S
CH16
CH18S
CH23S
CH25S
CH640S
CH730S
CH750S
CV15S
CV16S
CV18S
CV20S
CV22S
CV23S
CV25S
CV490S
CV491S
CV730S
CV740S
K161
K181
K241
K301
K321
K341
K361
M18
M20
SV470S
SV530S
SV540S
SV590S
SV600S
SV710
SV715
SV725S
SV730S
SV735
FA210
FA210D
FB460V
FC150V
FC290V
FC420V
FC540V
FD501V
FD590V
FD620D
FD731V
FD750D
FS541V
FS600V
FS651V
FX651V
FX691V
FX730V
FH541V
FH641V
FH661V
FH721V
FS730V
252707
253707
282707
286707
303777
28N707
28M707
28Q777
28R707
28S777
311707
31A607
31C707
31N707
31Q777
31R977
31R777
31P777
31P977
350777
402707
422707
42A707
331777
331877
G50
G100
GC135
GC160
GC190
GS190
GX100
GX120
GX160
GX200
GXV120
GXV160
GXV270
GXV340
GXV390
GXV610
GCV520
GCV530
GXV620
GXV630
GCV145
GCV160
GCV170
GCV190
GCV200
GSV190
GX110
GX140
GV100
GXV140