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Ford 5200 Maintenance Information

Ford 5200 Service Intervals

Every 10 Hours or Daily Inspection

Check engine oil level. If the oil level is too low, fill in new oil.

Transmission/hydraulic oil level checking procedure. When transmission/hydraulic oil is low, fill in new oil.

Check engine air filter element. Change if necessary.

Check coolant level in radiator. If the coolant level is low, add it.

Check engine idle speed, steering unit, service brakes and parking brake. Repair any damage if necessary.

Oil And Filter Change

Every 300 Hours

Engine oil change. Recommended oil type: SAE 15W-40, 10W-30, SAE 10W. How much to pour: Engine Oil Capacity - 8 qt (7.6 L). Fill with the new oil up to the upper notch on the dipstick.

Engine oil filter replacement. Oil filter part number: 86546611 or CFPN6731B (Cartridge) / 86546614 or E8NN6714AA (Spin-On). When change the filter, cleaning the housing is required. After installing a new filter, check the oil level. If necessary, add oil.

Check engine air filter element. Clean if necessary.

Inspect and service engine fuel filter.

Lubricate rear and front axle hub bearings.

Every 600 Hours

Change steering oil. Recommended steering oil: 134D, Gearlube LS 80W-90. How much to change: Steering Oil Capacity - 2 qt (1.9 L). After replacing the steering oil, check the level with a dipstick.

Change power steering filter. Steering oil filter part number: C7NN3N538A or EDPN3K758A. Check the steering fluid level after installing a new filter. If after checking the steering oil level is low, add it.

Changing air filter element. Engine air filter part number - 81866927 or 84493218.

Every 1200 Hours

Change transmission fluid. Recommended transmission fluid: 134D, SAE 10W-30. How much to change: Transmission Oil Capacity - 4.8 gal (18.2 L) with 8-Speed, 3 gal (11.4 L) with Select-O-Speed, 4.6 gal (17.4 L) with Dual Power. After replacing the transmission fluid, check the level with a dipstick.

Change hydraulic oil. Recommended hydraulic oil: 134D, SAE 10W-30. Hydraulic Oil Capacity - 12 gal (45.4 L). Check the hydraulic oil level after changing.

Change transmission fluid filter. Transmission fluid filter part number: 309735 (Select-O-Speed). Check the transmission fluid level after installing a new filter. If after checking the transmission oil level is low, add it.

Hydraulic filter element replacement. Part number of hydraulic filter: 84277202 (Cartridge), 86546610 (Spin-On). After installing a new filter, check the hydraulic fluid level. Add hydraulic fluid if it is low.

Replace fuel filter. Fuel filter element part number: 84535312 or EDPN9N074AA (Diesel). Check the correct operation of diesel fuel pump.

Annual Maintenance

Ford 5200 replacement parts

Engine Air Filter. Part Number: 81866927 or 84493218
Engine Oil Filter. Part Number: 86546611 or CFPN6731B (Cartridge) / 86546614 or E8NN6714AA (Spin-On)
Engine Fuel Filter. Part Number: 84535312 or EDPN9N074AA (Diesel)
Hydraulic Filter. Part Number: 84277202 (Cartridge), 86546610 (Spin-On)
Power Steering Filter. Part Number: C7NN3N538A or EDPN3K758A
Transmission Filter. Part Number: 309735 (Select-O-Speed)

Change engine oil and filter. Check and clean the oil system.

Replace air cleaner element.

Replace transmission filter.

Replace hydraulic filter.

Change transmission fluid.

Change hydraulic fluid.

Install a new power steering filter and change the steering oil.

Replace the fuel filter by first drain water from fuel tank.

Clean radiator and oil cooler fins.

Drain, flush and refill cooling system. Cooling System Capacity - 15.3 qt (14.5 L).

Inspect all hoses and clamps.

Check battery charge.

Check engine valve clearance.

Check and adjust fuel injection nozzle.

FORD ENGINES SPECS AND SERVICE DATA
2701E	2703E	2704E	2704ET	2709E
2711E	2712E	2713E	2714E	2715E
2722E	2725E	2726T	2728T	CSG-637
KSG-411	KSG-416	TSG-416	VSG-411	VSG-413
CSG-649	DSG-423	LRG-425i	LSG-875	RSG-862

CUMMINS ENGINES SPECS AND SERVICE DATA
4BT3.9-G2	4BTA3.9-G2	4BTAA3.3-G11	4BTAA3.9	6BT5.9-G1
6BTA5.9	6BTAA5.9-G12	6C8.3	6CT8.3	6CTA8.3
6CTAA8.3	6LTAA8.9-G2	6LTAA8.9-G3	6LTAA9.5-G1	6T-590
6T-830	ISB 3.9	ISB 4.5	ISB 5.9	ISB 6.7

INTERNATIONAL ENGINES SPECS AND SERVICE DATA
BC144	BD154	BD264	C113	C135
C152	C157	C175	C263	C291
C301	D155	D166	D179	D188

ISUZU ENGINES SPECS AND SERVICE DATA
2AA1	3AA1	3AB1	3CB1	3CD1
3CE1	3CH1	3KC1	3KC2	3KR1
3KR2	3LB1	3LD1	3LD2	4BA1
4BB1	4BC1	4BC2	4BD1	4BD1T

KOMATSU ENGINES SPECS AND SERVICE DATA
3D67E	3D72	3D75	3D84E	3D88E
3D95S	4D84	4D88E	4D94E	4D105
4D92E	4D94LE	4D95L	4D95LE	4D95S

VOLVO PENTA ENGINES SPECS AND SERVICE DATA
D2-75F	D3-130	D3-150	D4-300	D5A-TA
D6-310	D6-350	D6-380	D6-400	D6-440
D8-600	D16 MH	MD11D	MD17C	MD21A